Esseco UK Featured in Business Focus Magazine
Sustainable Manufacturing Excellence in Wakefield
Esseco UK’s Remarkable Sustainability Achievement
Esseco UK’s new sulphur burner and waste-heat recovery system delivers exceptional results:
- ✅ 20% on-site electricity generated from recovered process steam
- ✅ 95% reduction in fossil fuel use through innovative heat recovery
- ✅ 68% site carbon footprint reduction supporting net-zero ambitions
- ✅ Double production capacity with improved process reliability
- ✅ Wakefield Top 100 recognition for second consecutive year
This project exemplifies how advanced technology and environmental responsibility can work hand-in-hand to create sustainable growth in heavy industry.
🏆 Wakefield’s Manufacturing Excellence
Esseco UK’s recognition in the Wakefield Top 100 for the second year running highlights the company’s continued commitment to sustainable innovation. Based in Wakefield, West Yorkshire since 1878, Esseco UK has become a key supplier to the UK’s critical national infrastructure, supporting industries from water treatment to agriculture.
The Technology Behind the Transformation
Esseco UK’s pioneering approach demonstrates how replacing aging equipment can become an opportunity for ambitious sustainability improvements. Rather than simply replacing their old sulphur burner, the company invested in advanced technology that transforms waste heat into valuable energy.
⚡ Energy Recovery Innovation
- • Heat Recovery System: Captures waste heat from sulphur combustion
- • Steam Generation: Converts recovered heat into high-pressure steam
- • Electricity Production: Steam drives turbines generating 20% of site power
- • Efficiency Gains: Double capacity with improved reliability
🌱 Environmental Benefits
- • Carbon Reduction: 68% decrease in site carbon footprint
- • Fossil Fuel Reduction: 95% cut in traditional energy consumption
- • Resource Efficiency: Maximum value from every input
- • Circular Economy: Waste heat becomes valuable energy resource
🏢 Business Impact
- • Operational Resilience: Reduced dependency on external energy
- • Cost Savings: Lower energy bills through self-generation
- • Future-Proofing: Prepared for net-zero requirements
- • Competitive Advantage: Lower operating costs and sustainability credentials
Excel Water’s Partnership with UK Manufacturing
🤝 Supporting Sustainable Manufacturing Excellence
As featured in the Business Focus Magazine sidebar, Excel Water has been Esseco UK’s trusted water treatment partner, supporting their manufacturing operations with high-performance, reliable water solutions. Our partnership demonstrates how specialist suppliers contribute to the success of innovative UK manufacturers.
Our Commitment to UK Manufacturing:
- ✓ Long-term partnerships: Service-driven approach building lasting relationships
- ✓ Sustainability focus: Water treatment systems supporting environmental goals
- ✓ Reliability assurance: Consistent water quality for critical processes
- ✓ Local expertise: Yorkshire-based engineering supporting regional manufacturing
Working across sectors including chemicals, food & beverage, automotive, and precision engineering, Excel Water tailors each system to exact customer requirements, focusing on efficiency, long-term reliability, and premium water quality.
What This Means for UK Manufacturing
🚀 Leading the Way in Sustainable Industry
Esseco UK’s success story demonstrates that sustainable manufacturing isn’t just environmentally responsible—it’s economically advantageous. The project shows how innovative equipment upgrades can simultaneously improve capacity, reduce costs, and dramatically cut environmental impact.
Key Success Factors:
- 🎯 Strategic Vision: Seeing equipment replacement as innovation opportunity
- 🔧 Advanced Technology: Investing in cutting-edge waste heat recovery
- 🤝 Trusted Partnerships: Working with specialist suppliers like Excel Water
- 📈 Holistic Approach: Balancing environmental and business objectives
🏭 Implications for Chemical Manufacturing
Esseco UK’s achievements highlight the potential for chemical manufacturers to transform their operations through strategic infrastructure investment. The combination of increased capacity, reduced emissions, and lower operating costs creates a compelling business case for sustainable modernisation across the sector.
Read the Full Business Focus Feature
📖 Featured in Business Focus Magazine Issue 138
“Esseco UK: Burning Bright”
Read the complete feature story about Esseco UK’s innovative sulphur burner project, waste heat recovery system, and their journey to sustainable manufacturing excellence.
Considering Plant Upgrades for Your Operation?
💡 Learn from Esseco UK’s Success
Esseco UK’s transformation shows what’s possible when manufacturers take a strategic approach to equipment upgrades. Could your facility achieve similar sustainability and efficiency gains?
Potential Benefits:
- • Reduced energy costs through efficiency gains
- • Lower carbon footprint supporting ESG goals
- • Improved process reliability and capacity
- • Enhanced competitive positioning
How Excel Water Helps:
- • Reliable water treatment supporting upgrades
- • Sustainability-focused system design
- • Long-term partnership approach
- • Local Yorkshire-based engineering expertise
Talk to Us About Sustainable Plant Upgrades
Ready to explore what’s possible for your manufacturing operation? Let’s discuss how water treatment improvements can support your sustainability and efficiency goals.
✅ Free plant assessment and upgrade consultation
✅ Sustainability-focused water treatment solutions
✅ Long-term partnership approach like our work with Esseco UK
✅ Engineering expertise and support
Contact Us About Plant Upgrades
Call 0113 232 0005 or email sales@excelwater.co.uk
Excel Water – Supporting UK Manufacturing Excellence for Over 30 Years